As a material for male 60° seat captive seal, stainless steel is popular due to its excellent corrosion resistance and high strength. In harsh environments, such as those containing corrosive media such as chloride ions and sulfates, stainless steel can demonstrate excellent durability. In addition, stainless steel also has good high temperature resistance and is suitable for the control of high-temperature steam or hot oil and other media. For more extreme application environments, such as high pressure, high temperature and highly corrosive conditions, alloy steel may be a better choice. By adding specific alloy elements, such as chromium, nickel, molybdenum, etc., alloy steel can significantly improve its mechanical properties, corrosion resistance and high temperature resistance, thereby ensuring the stable operation of the valve seat fixed seal under extreme conditions.
ED rubber is specially formulated to resist erosion by a variety of chemicals, including acids, alkalis, salts and some organic solvents. This characteristic makes ED rubber seals widely used in chemical, petroleum, pharmaceutical and other industries. ED rubber has good elasticity and resilience, and can closely adhere to the surface of the valve seat when under pressure, forming an effective sealing barrier. At the same time, its excellent sealing performance can ensure that a stable sealing effect can be maintained even when the medium pressure fluctuates or the temperature changes. Some ED rubber formulas also have high temperature resistance and can maintain stable physical and chemical properties in high temperature environments, thereby meeting the sealing requirements under high temperature conditions.
The 60° valve seat design helps form a wider sealing contact surface and increases sealing reliability. At the same time, this angle design can also produce a certain self-tightening effect under the action of medium pressure, further improving the sealing performance. The 60° valve seat design also has certain adaptability and can compensate to a certain extent the deformation of the sealing surface caused by factors such as medium pressure fluctuations, temperature changes or installation errors, thereby maintaining a stable sealing state.
By hardening the sealing surface (such as carburizing, quenching, nitriding, etc.), its hardness and wear resistance can be significantly improved, and the service life of the seal can be extended. Using high-precision grinding and polishing technology to process the sealing surface can eliminate surface roughness, micro-cracks and other defects, improve the smoothness and flatness of the sealing surface, and thereby enhance the sealing effect.
Advanced CNC processing equipment and precision measuring instruments are used for processing and testing to ensure that the dimensional accuracy and shape accuracy of the valve seat and sealing ring meet the design requirements. Implement strict process control and process inspection systems to ensure that every production link meets quality standards.
Establish a complete quality management system and quality control process to conduct comprehensive testing and evaluation of raw materials, semi-finished products and finished products. Implement batch management and traceability systems to ensure product quality is traceable and controllable.
Before purchasing, customers should fully understand the characteristics and requirements of their own application environment, including media type, temperature range, pressure level, etc., in order to choose suitable product models and material specifications. For special or extreme application environments, it is recommended to consult professional engineers for customized design and selection.
Regularly check the sealing performance and wear of the valve seat fixed seal, and replace damaged or aging seals in a timely manner. Clean the impurities and dirt on the valve seat and sealing surface and keep them clean and dry. Follow the installation, commissioning and maintenance guidelines in the product manual to ensure the normal operation and long-term stability of the product.